Main key steps of the project
- NDA (Non-disclosure Agreement) between the client and ILAMCO to ensure confidentiality of the exchanged information.
- Customized solution definition according to specific customer requirements in terms of line flexibility (materials and applications).
- Detailed design of the line.
- Engineering Project validation.
- Production process with periodical meetings with the client in order to follow up the construction process, discuss any technical issues and validate a perfect alignment of the Project with the client’s objectives.
- Assembly and commissioning.
- FAT (Factory Acceptance Test) in ILAMCO facilities.
- Disassembly and expedition.
- Assembly, start up and SAT (Site Acceptance Test) in client’s facilities.
- Production Ramp-up follow-up & Operational practices improvement.
- Sustainable long-lasting partner relationship in order to ensure the good fulfilment of the objectives of the Project.
Technological solution scope
Integration of several processes in a single production line with the following units:
- Shaft-less unwinder.
- Longitudinal slitting unit by pneumatic knives.
- Rewinding according to final roll predefined diameter or roll length using run meter control.
- Automatic high accuracy cross-cutting unit.
- Fully automatic inner core/tube loader.
- Automatic finished rolls labelling system
- Automatic finished rolls extraction unit.
Key Technology Achievements
- Fully automatic slitter rewinder machine for processing nonwoven material thicknesses from 45 to 120 gr/sqm.
- Final roll width between 500 and 1.100 mm.
- Lateral edge trimming.
- High speed production of nonwovens small rolls, up to 270 rolls per hour.
- Easy manage and fast changeovers, enabling to change slitting width in just 5-10 minutes.
Business added value
- Increased productivity thanks to high speed material processing.
- Reduction of production labour cost thanks to the integration of printing process and fully automation.
- Easy jobs’ setup and easy operation allowing to process medium and low volume jobs, at low production cost.
