Cut and Stack machine

for labels

LABEL CS is our high performance Cut and Stack solution for small formats suitable for paper, flexible plastics and aluminium. One of the singularities of ILAMCO’s offer in this market is the ability to cut by register pre-printed materials with the best precision in the market (+/- 0,15 mm).
With a wide range of applications, the ILAMCO's LABEL CS is widely spread for cut and stack label converting with applications such as wet-glue labels, in mould labels and digital printers finishing, and performing different materials such as papers, metallized papers, plastic films, aluminium foils, laminates, etc..

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    Discover Our Technology in 3D

    Explore every detail of our machines, immerse yourself in our technology.

    Access the interactive 3D simulator and receive our PDF catalogue. Without waiting or face-to-face demonstrations, you can:

    • Learn about all the options and configurations to meet your needs.
    • See how our solution fits your production needs.
    • Explore key specifications, such as:
      • Specifications of materials to be processed
      • Production speeds
      • Machine widths and configurations available
      • Technical details of each module with data, images and renders
      • Optional units to integrate online and optimize your process
      • And many more options, adapting to your needs to find the best solution for each client.

    Each machine is designed to fit you.
    Explore it and find out how we can customize it to your needs.

    Benefits of the 3D simulator

    Interactive exploration without waiting for additional information.
    Complete understanding of the technology instantly.
    Realistic 3D visualization for an immersive experience.
    Immediate access from any device.
    Direct contact if you need more details or advice.

    Technological solution scope

    • Special shaftless unwinder with high precision web guide system.
    • Embossing unit with interchangeable system for different patterns with steel/paper embossing rollers.
    • Main longitudinal and transversal register cut unit for Cut & Stack labels.
      • 4 sets of longitudinal slitting knives
      • High precision register transversal cut (+/- 0,15 mm)
      • Special transport section to pile small formats and automatically deliver to the finishing section
    • Automatic finishing line integrating following processes:
      • Superior cardboards inserter
      • Labels vibration unit
      • Compression and turning unit
      • Label logs storage and automatic connection to guillotine or punching line
    MODULAR DESIGN

    Allows the client to customize the solution adapting it to its specific needs.

    ONE-STEP PROCESS

    From printed reel to ready to ship label stacks, with different finishing module configurations for a fully automated line.

    HIGH PRECISION

    +/- 0,15 mm in printed labels and automatic squareness adjustment.

    IN LINE PROCESS
    • Embossing
    • Micro-perforation
    • Inspection
    • Others on demand
    INDUSTRY TOP PERFORMER

    Up to 2000 cuts per minute.

    MODULAR FINISHING PROCESS

    Allows fully automated connection to palletizers or die cutting units for shaped labels.

    HIGHEST SAFETY STANDARDS

    Access corridor for motors and electronic connections.

    ADDED VALUE
    ADDED VALUE
    • Automation: 1 step process
    • +50% productivity
    • Reduction of labor and maintenance costs
    • Reduction of waste 1% – 5% VS guillotine
    • ROI less than 1.5 years

    Technical data

    *Others on demand

    Web width
    800 / 1.000 / 1.200 mm (31,50 / 39,37 / 47,24”)
    Maximum reels diameter
    1.200 mm (47,24”)
    Minimum / maximum cut length
    60 / 310 mm (2,36 / 12,20”)
    Materials to be processed
    Paper < 30 gsm (6,5 lbs), Metallized paper < 50 gsm (11 lbs), Tobacco complexes < 70 gsm (15 lbs), BOPP < 38 µm, Polyethylene < 40 µm, Shrinkable film-pvc < 40 µm
    Maximum mechanical speed
    200 m/min (655 ft/min) or 2.000 cuts/minute

    Final applications

    Beverages
    The most efficient way to supply film labels, typically for the beverage industry in cut & stack

    Beer
    From the reel to the final label. With a cut accuracy of ±0.15 mm and a production speed up to 200 m/min or 2000 cuts/min, the LABEL CS is capable of producing up to 1 million beer labels per hour.

    Wet-glue applied
    Square packs of labels can be produces in the LABEL CS machine in a fully automatic way. Additionally, a punching machine can be integrated in line in order to get the final shaped labels in only one production line.

    IML
    The best performances for the IML: A complementary market for the LABEL CS machine; keeping our standard accuracy and productivity labels.

    Sleeve
    The sleeves market is also part of the LABEL CS range of application. The highest speed will allow you to supply within the shortest delivery times.

    Self-adhesive
    LABEL CS machine represents the ideal cut & stack solution.

    Format paper
    Multiple formats with the manual version of the LABEL CS.
    An easy way to produce packs of small formats (A5, A4, A3, etc)
    Big formats with automatic exit
    Photo paper with automatic exit. It handles either one glossy side or two glossy sides.

    Key Technology Achievements

    • Modular design of the line allows great flexibility to adapt to the specific requirements in terms of combination and integration of the various finishing processes of each type of label (punching, squared, banding, etc..)
    • High process speed and excellent cutting and stacking accuracy.
    • The automation of all integrated processes achieves a fully automatic line of label production and packaging.
    View business case