These special converting lines usually combine several processes in line including: coating, lamination, embossing, die-cutting, perforating, printing (flexo), slitting, sheeting and stacking, and any packing and palletizing automated solution.

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These lines are always designed following our client needs and this is why we ask our clients to get very involved on the project definition phase where we co-develop the solution to be implemented. By co-developing we ensure that we are able to capture all the client production and product knowledge and integrate it on the final solution ensuring the best performing solution.

  • Papers, special papers, boards and solid boards
  • Labels
  • Plastic films
  • Aluminium foils
  • Nonwovens and other special fabrics
  • Pre-pregs
  • Cotton
  • Tissue
  • Laminates

At ILAMCO, with our specific approach of customized turnkey projects, we developed an important engineering, process and PMO methodology and know-how to manufacture and deliver customized converting lines.


  • Single or turret with flying splice at maximum production speed.
  • Minimum width: 300 mm.
  • Maximum width: 2200 mm.
  • Shafted or shaftless.
  • Roll diameters up to 2000 mm.
  • Perfect winding accuracy and programmable tension according to material thickness and stretchability.


  • Embossing
  • Perforation: mechanical or laser
  • Tension control

Cross Cutting / Sheeting

  • High range of grammature and thickness:
    • Papers (one or multiple layers) from 18 gr/m2 to 1000 gr/m2.
    • Plastic films (cumulated): from 12 to 500 microns.
    • Alumimium foils: from 6 to 500 microns.
    • Laminates of different kind of materials.
  • Dead-knives or synchro knives cutting depending on the material and the cumulated grammature.
  • Edge cut quality.
  • Increased productivity thanks to multi-roll cut (up to 13 reels).
  • Register and pattern cut possibilities.

Multiple slitting systems depending on material specs

  • Shear knives
  • Hard roll knives
  • Pre-cutting and pattern cut systems
  • Easy knives positioning systems:
    • Laser assisted
    • Automatic positioning
  • Automatic sharpening system

Different stacking system for reel to sheet/format process

  • Vacuum system*: small formats (50-200mm)
  • Star wheel system*: Medium formats (150-500mm)
  • Accumulator and carrousel nippers: large formats (500-1000mm) and folding

Rewinding system for reel to roll process

  • Single or turret with flying splice at maximum production speed.
  • Shaftless or shafted.
  • Roll diameters up to 1600 mm.
  • Perfect winding accuracy according to material thickness/microns.
  • Programmable tensions adapted to specific materials and web path.

Automatic loading and packing systems

Business Cases

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