Multi-process film and paper coating & laminating line for paper, pastic film and special fabrics. Production of a wide variety of products and substrates and coatings for different applications and markets (medical, atomatove, aerospacial, etc.).

Activity

Adhesive products and technical tapes producer

Markets

Adhesive products for multiple applications from medical to Industrial applications or automotive and pharma & personal care.

Main key steps of the project

  • NDA (Non-disclosure Agreement) between the client and ILAMCO to ensure confidentiality of the exchanged information.
  • Customized solution definition according to specific customer requirements in terms of line flexibility (materials and applications).
  • Detailed design of the line.
  • Engineering project validation.
  • Production process with periodical meetings with the client in order to follow up the construction process, discuss any technical issues and validate a perfect alignment of the project with the client’s objectives.
  • Assembly and commissioning.
  • FAT (Factory Acceptance Test) in ILAMCO facilities.
  • Disassembly and expedition.
  • Assembly, start up and SAT (Site Acceptance Test) in client’s facilities.
  • Production ramp-up follow-up & operational practices improvement.
  • Sustainable long-lasting partner relationship in order to ensure the good fulfilment of the objectives of the project.
Film and Paper coating and laminating line

Technological solution scope

Multi-process coating, printing and laminating line composed by the following elements:

  • 3 automatic non-stop turret unwinders.
  • 6 central drum servo positioned flexo printing units.
  • Roll to roll coating head for solvent base high viscosity adhesive application.
  • Direct gravure and Kiss coating + Mayer bar application coating head for low viscosity solvent base adhesive.
  • Drying section with driven rolls arched (6 modules x3 mtrs) powered by natural gas direct burner.
  • Cooling system by chill rolls calenders.
  • Cleaning and web treatment equipment.
  • 2 laminating units with controlled gap-pressure system.
  • 2 automatic non-stop turret rewinders.

Key Technology Achievements

  • Non-stop production line thanks to automatic unwinds and rewinds.
  • Coating heads and laminating systems to produce multiple laminates structures.
  • Multi-process line to produce laminates products in one step process.
  • High quality web tension control to run low density (soft) raw materials in a multiple steps process with a large web path.

Business added value

  • High flexibility of the line to produce a high variety of final products for different applications.
  • High added value laminates production with an optimized production cost thanks to one step process layout.